In the world of composites, the final part is only ever as good as the mold used to manufacture it. In order to ensure maximum quality, Whitecap Composites employs experienced plug and mold builders. Care and patience are necessary to produce a perfect mold which can be used to manufacture hundreds of parts with minimal upkeep. Some of the biggest challenges in the composites world are creating consistent structures which can perform to a specific level without becoming overly costly to manufacture. Vacuum resin infusion has been a proven manufacturing technique which directly targets these challenges. Through utilization of this process, Whitecap Composites has been able to realize a 3% tolerance for part weights. This is possible through careful templating of both cloth and core materials, and a precise measure of resin during infusion. The result is parts that can consistently perform to the required criteria.